Specifications
1) Top 1 in China: 120MVA EAF trans. 2) Certificates: ISO9001, ISO14001, CE 3) Apply for IEC, GB, ANSI 4) Up to 110kV, 160MVA
140MVA Arc furnace Transformer
Main function and features
Furnace transformers are separated with normal power transformer with its characteristic of massive secondary currents which are the main products of Shenda Electric with many advantages both on quality and price. As an example a 30MVA unit at 150V would result in a secondary current of 115 kilo ampere. For these high secondary currents special bushings are required to be connected to the bus-bars. These bushings are specified with very specific arrangements to suit the bus-bar arrangement and cooling system. Furnace bus-bar are mostly water-cooled. The cooler are either of the oil forced (OFAF) or Oil forced water OFWF).
Shenda electric is renowned and appreciated by its reliable products performance and integrated services.
Features:
1) Low loss
2) Low noise
3) High efficiency
4) Low partial discharge
5) Strong mechanical strength and short-circuit withstand ability.
6) Operation reliability
7) Easy maintenance
8) Pretty outline and compact structure
9) 100% guaranteed no leakage
Brief specification
1) Voltage class: 6~110 KV
2) Capacity: 630 KVA to 120, 000 KVA
3) Short-circuit impedance: 4.5~21%
4) Losses: No-load losses is fully comply with IEC standard requirements
Application:
Arc furnaces are used in steel industry for smelting scrap iron and for refining steel. Other application areas are:
1) Smelting glass and ceramics
2) Manufacturing or refining many other materials etc. Ferrochromium, ferromanganese, different abrasive materials (oxides and nitrides), semiconducting base materials, nanopowders etc.
3) Electric arc furnace (EAF) transformers are required for many different furnace processes and applications. They are built for:
A, Steel furnaces, mainly long arc
B, Landle furnaces
C, ferro-alloy furnace and similar with short or submerged are
D, Smelting of other materials
| Type |
Rated Power (kVA) |
Connection Symbol |
Primary Voltage (kV) |
Secondary Voltage (V) |
Regulation Voltage Step |
Type of Taping |
Short-Circuit Impedance (%) |
No-Load Loss (W) |
On-Load Loss (W) |
Active Part Weight (kg) |
Oil Weight (kg) |
Transportation Weight (kg) |
ToTal Weight |
| HKS 1000/10 |
1000 |
Dd0 |
10 |
72-64 |
5 |
No-Load |
6.5 |
3.02 |
14 |
2.9 |
2.87 |
7.965 |
7.965 |
| HKS-1600/10 |
1600 |
D-Y,d0-11 |
10 |
345-199 |
8 |
No-Load |
7 |
4.06 |
18.26 |
3.8 |
2.91 |
8.98 |
8.98 |
| HKS-3000/10 |
3000 |
Dd0 |
10 |
126-70 |
8 |
No-Load |
7 |
5.33 |
45 |
3.4 |
3.8 |
10.3 |
12.2 |
| HKSSP-3150/10 |
3150 |
Yd11 |
10 |
230-130 |
5 |
No-Load |
7 |
6.36 |
31.02 |
7.3 |
3.5 |
12.4 |
14.12 |
| HKSSPZ-4000/6 |
4000 |
Yd11 |
6 |
200-59 |
15 |
On-Load |
4.5 |
11.2 |
37 |
11.9 |
9.52 |
24.58 |
28.3 |
| HKSSP-4500/10 |
4500 |
Dd0 |
10 |
120-92 |
8 |
No-Load |
6.5 |
8.33 |
48.82 |
8.1 |
4.8 |
15.64 |
17.25 |
| HKSSP-6000/10 |
6000 |
Yd11 |
10 |
140-100 |
7 |
No-Load |
8 |
9.2 |
66.6 |
9.2 |
6.07 |
16.9 |
18.66 |
| HKSSPZ-6300/10 |
6300 |
Ddo |
10 |
134-110 |
9 |
On-Load |
6 |
7.7 |
66.5 |
7.5 |
6.92 |
17.5 |
19.8 |
| HKSSP-3200/35 |
3200 |
Yd11 |
35 |
230-150 |
5 |
No-Load |
7 |
7.11 |
40.13 |
7 |
5.6 |
15.1 |
16.2 |
| HKSSP-5600/35 |
5600 |
Yd11 |
35 |
270~160 |
7 |
No-Load |
6 |
8.77 |
53.2 |
9.3 |
7.05 |
19 |
21 |
| HKSSP-6300/35 |
6300 |
Yd11 |
35 |
140~100 |
9 |
No-Load |
7.5 |
9.01 |
69.87 |
9.3 |
6.38 |
18.1 |
21.2 |
| HKSSP-10000/35 |
10000 |
Yd11 |
35 |
350~170 |
9 |
No-Load |
7 |
10.1 |
79.7 |
20.3 |
9.3 |
33.2 |
37 |
| HKSSP-12500/35 |
12500 |
Yd11 |
35 |
365~153 |
5 |
No-Load |
7 |
16.6 |
95 |
14.9 |
8.7 |
28.7 |
30 |
| HCS-1000/10 |
1000 |
Yd11 |
10 |
80~60 |
5 |
No-Load |
6 |
3.73 |
12.2 |
3.3 |
3.0 |
7.9 |
7.9 |
| HCS-1800/10 |
1800 |
Yd11 |
10 |
105~75 |
5 |
No-Load |
7 |
5.4 |
28.8 |
4.6 |
3.0 |
10 |
10 |
| HCSSP-3000/10 |
3000 |
Dd0 |
10 |
80~108 |
8 |
No-Load |
6.5 |
3.9 |
65.5 |
6.6 |
4.2 |
13.7 |
13.7 |
| HCSSP-5000/10 |
5000 |
Yd11 |
10 |
120~95 |
5 |
No-Load |
6.5 |
10.23 |
44.6 |
9.6 |
5.8 |
18.2 |
19.8 |
| HCSSP-8000/10 |
8000 |
Dd0 |
10 |
128~112 |
5 |
No-Load |
7 |
11.9 |
94 |
10.7 |
8.8 |
19 |
21.83 |
| HCSSP-6300/35 |
6300 |
Yd11 |
35 |
126~98 |
8 |
No-Load |
8 |
8.1 |
87.6 |
9.4 |
5.5 |
16.3 |
19 |
| HCSSPZ-10000/35 |
10000 |
D-Y,d0-11 |
35 |
164~98 |
19 |
On-Load |
7 |
16.8 |
91.35 |
17.8 |
14.7 |
37 |
41.2 |
| HCSSP-12500/35 |
12500 |
Dd0 |
35 |
165~126 |
13 |
No-Load |
6.5 |
16.8 |
112.1 |
14.1 |
8.9 |
25.4 |
28.8 |
Company Introduction
Shenda ( In full: Shenda Electric Group Co.,Ltd.) is one of the leading manufacturers in the power transmission & distribution industry. Founded in 2000 and currently employs about 1,100 employees worldwide. Shenda operates four factories (three in China and one in the United States of America - R. E. Uptegraff Manufacturing Company, LLC of Pennsylvania, U.S.A.). Shenda also owns other ten subsidiaries throughout China. The annual gross sales is USD$250 million in 2015.
Shenda's annual total production capacity is about 18,000,000 KVA, Our main products include oil immersed power transformer(up to 250MVA/ 330kV) , dry type transformer(up to 20MVA/35kV), combined transformer substation, amorphous alloy transformer, rectifier transformer (100MVA/220kV )and especially furnace transformer(180MVA/220kV). Our products' performance measures up to the standards established by International Electric Committee (IEC).
shendaelectric.en.made-in-china.com
Test lab
Testing are conducted for every transformer before delivery.Tests are classified to be routine tests and type test.
A - Routine tests: According to IEC 60076 standard , the following tests must be carried out for all units of the transformers
- Measurement of winding resistance .
- Measurement of voltage ratio and check of phase displacement.
- Measurement of short circuit impedance and load losses.
-Measurement of no-load losses and current .
-Dielectric routine tests including the separate source AC voltage withstanding test and short duration induced over voltage withstanding test ( ACSD ) .
B - Type tests :
The following tests shall be carried out
- Temperature rise test
- Lightning impulse test
C - Special tests :
- Determination of noise level according to IEC 60551 .
- Oil leakage test
- Overload test at 150 % rated current for one hour after temperature rise test ( top oil temperature rise and winding temperature rise must be measured and recorded in the report test also hot spot temperature rise must be calculated and recorded on the report test ) .
- Short Circuit Dynamic stability Test (test report from independent and accredited laboratory for similar transformer will be accepted).
Client inspection
Packaging and transportation
Factory documentation
| 1 |
Technical parameters |
| 2 |
Outline drawing |
| 3 |
Lifting diagram |
| 4 |
Nameplate drawing |
| 5 |
Control box drawing |
| 6 |
Transportation diagram |
| 7 |
Transformer install manual |
| 8 |
Transformer operation / Maintenance instruction |
| 9 |
Principles parts / components ex-work certification and operation instruction |
| 10 |
Recommended spare part for 2-5 years operation |
| 11 |
Test reports (routine test / type test / special test) |
| 12 |
Etc… |
Engineering Services
During the design process, client will be permitted to come to factory to take a supervision and guidance, manufacture and acceptance test.
We provide engineering services like pre-commissioning / commissioning / install and operation consult support / technicians training on site.
We provide after-sales service.
We provide 12 months warranty of quality and performance
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