Product Description
Introduction to Products
1) Rectifier transformers are widely used in electrolysis, electrochemical , driving, traction , static de-dusting ,DC power transmission fields where rectification power source is necessary .
2) A rectiformer is used for power supply of rectifying devices , most industrial DC power sources is transformed from an AC network via rectifying devices consisting of a rectiformer and a rectify.
3) It is widely used in electrolysis , electrochemical , traction , driving ,DC transmission , frequency conversion and rectified power source fields.
4) According to user's requirements , the secondary winding phase difference can be designed to 30 ,15 ,7.5, for rectification of 6-phase, 12-phase,24-phase and 48-phase.
5) Rectifier transformers are combined with a diode or thyristor rectifier.
6) The applications range from very large aluminum electrolysis to various small and medium size operations.
7) The transformers may have a built-in or separate voltage regulation unit for direct output regulation of diode rectifiers , and correspondingly a power factor improvement with a thyristor rectifiers.
Main Function And Features
1) Low loss
2) Low noise
3) High efficiency
4) Low partial discharge
5) Strong mechanical strength and short-circuit withstand ability .
6) Operation reliability
7) Easy maintenance
8) Pretty outline and compact structure
9) 100% guaranteed no leakage
Brief specification
1) Voltage class: 6~110KV
2) Capacity : 630 KVA to 120,000 KVA
3) Short-circuit impedance : 4.5~21%
4) Losses: No-load losses is fully comply with IEC standard requirements
Application of Product
1) Aluminum smelting
2) Magnesium smelting
3) Copper smelting
4) Zinc smelting
5) The largest installations are those for aluminum electrolysis with several transformer/rectifier units in parallel operation to achieve the required DC current, in all cases the rectifier can be with diodes or thyristors.
Transformer accessories
Certifications
Certificates owned by shenda:
100MVA/220kv power transformer short circuit test report
-issued by CESI Italy&CTQC China
120MVA/33KV oil EAF transformer
50MVA/69KV oil power transformer
10MVA/33kv dry-type transformer
Type test report
-issued by KEMA Netherlands
63MVA/110KV Power transformer short circuit test report
-issued by CTQC China
12.5MVA/22KV Rectifier transformer routine test
-issued by V-Check korea
ISO 9001&ISO14001&OHSAS 18001
CE-POWER TRANSFORMER&FURNACE TRANSFORMER&DRY-TYPE TRANSFORMER&REACTOR
Transformer Characteristics
Winding .
The winding must be especially protected - both against high electrical stress due to
external over voltages and against mechanical overloads by short circuits. They are made of copper or aluminum. Low-voltage windings are made of strip or flat wire while
high voltage windings are manufactured from round or profile wire. ("diamond-dotted paper") bonds the winding into a compact block
while drying and increases the short-circuit capacity additionally.
Magnetic Core lamination.
The three-limb iron core is made of oblique cut Grain-oriented, seven-step silicon steel lamination insulated on both sides,
guaranteeing low losses and low noise. These values are even improved by laser treatment. It is protected on the surface with a
flash-proof varnish in order to prevent the sheet from corrosion and to reduce the noise.
Oil tank.
Whether during transport or operation -the tank must be absolutely tight under mechanical stress. We have vast constructional experience, the most modern calculation methods and high-quality welding work. Special attention is paid to
corrosion protection. Pretreatment of the surface is processed by phosphating pickling, contributes to corrosion protection, just
like multi-coating with preset drying times for each layer. On request, hot-dip galvanization provides for even better protection
Test lab
Testing are conducted for every transformer before delivery.Tests are classified to be routine tests and type test.
A - Routine tests: According to IEC 60076 standard , the following tests must be carried out for all units of the transformers
a- Measurement of winding resistance .
b- Measurement of voltage ratio and check of phase displacement.
c- Measurement of short circuit impedance and load losses.
d-Measurement of no-load losses and current .
e-Dielectric routine tests including the separate source AC voltage withstanding test and short duration induced over voltage withstanding test ( ACSD ) .
B - Type tests :
The following tests shall be carried out
a- Temperature rise test
b- Lightning impulse test
C - Special tests :
a- Determination of noise level according to IEC 60551 .
b- Oil leakage test
c- Overload test at 150 % rated current for one hour after temperature rise test ( top oil temperature rise and winding temperature rise must be measured and recorded in the report test also hot spot temperature rise must be calculated and recorded on the report test ) .
d- Short Circuit Dynamic stability Test (test report from independent and accredited laboratory for similar transformer will be accepted).
Packaging and transportation
Company Introduction
SHENDA electric group is a manufacturer and wholesale company that manufactures good & high quality electric transformers from 2000. The company provides the customized products and OEM service. The factory own the 3 production base worldwide,2 in China and 1 in USA.We also own a transformer research institute with more than 30 electric engineers .
Our Services
1. Pre-Sale Service
- Quick response: reply you within 8 hours, to save your time.
- Professional solution: supply professional completed solution base on your technical requirements, to complete your technical plan.
- Quoataion: submit a competive price within 2 days, to promote your business
2. In Sale Service
- Supplying stipulated completed drawings
- Supplying manufacturing plan and processing photos
- Making the test plan and book hotel for the witness person
- Making good arrangement of the delivery and shipment
3. Afer Sale Service
- Supplying professional supervision and commissioning within 15 days
- Training the workers
- Providing 12 months waranty of quality and perforance
FAQ
| 1,Q: |
Are you manufacturer?
|
| A: |
Yes, we are manufacturer. Our factory is in JiangShan City, zhejiang Province.
|
| 2,Q: |
What is your delivery time ?
|
| A: |
Depend on the type of transformer.
|
| 3,Q: |
What is your payment term?
|
| A: |
30% advance by T/T , 70% before delivery by T/T or L/C or we can discuss about it.
|
| 4,Q: |
Are your transformers supported for customization ?
|
| A: |
Yes, of course. We can design and produce accroding to the technical requirements and parameters of customers.
|
| 5,Q: |
Do you offer guarantee for the products?
|
| A: |
Yes. Different transformers is different. We offer at least one year guarantee for all of our transformers.
|
| 6,Q: |
Do you accept Factory Acceptance Test?
|
| A: |
Yes. It's available. And we are responsible for each set transformer's testing (ICE).
|
| 7,Q: |
Do you assign engineer for after-sale service?
|
| A: |
Yes. For our products,we all provide after-sale installation instructions service |
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