Features:
1) Amount of local discharged: The apparent discharge amount is less than 80pC under 1.5 times of rated voltage;
2) Noise: Products of 63MVA and below is lower than 58 dB (AN);
3) Power loss: no-load loss is 30% lower than that of IEC standard;
4) Reliability: All in-service products have no damages or oil leakage occurred;
Application:
60 ~220 kV power system of power plant, substation, mining enterprise and etc.
Technologies:
Design: relative developed software are adopted in Electromagnetic calculations, strength analysis, leakage magnetic distribution, its electro-dynamic force and electrical insulation.
Manufacture:
Core: effectively upgrade transformer's no-load performance by below methods:
1) The core is made of high-permeable grain-orientated top quality cold-rolled silicon sheet and the material is cut with advanced Germany Geoge GmbH automatic shear line with the cut burs controlled within 0.02mm.
2) The silicon sheet fabrication adopts "no-upper yoke lapped' technology and all lapped joints of the silicon sheet are 45 full-miters. The laminated core sheets are integrally pressed and adhered with epoxy resin to make the three leg two-yoke core a strong and flat integral one with good verticality precision, this effectively improves no-load performance and reduces noises.
3) Bracing plates are used as support between coil leg and inner coil. The iron yoke is tied with epoxy resin-impregnated glass fiber band, and the lower section of oil tank is tightened with counter-pressure bolts. The upper iron and the upper section of oil tank are fixed at three locations. Hence the body inside the oil tank can withstand the vibration during transportation without any shift.
Winding:
1) The high-voltage (HV) coil adopts an interleaved-continuous structure to improve the voltage characteristics under impact voltage and make voltage evenly distributed. All stays and pads are chamfered to keep highly reliable insulation.
2) In the transformer winding there is a zigzag oil guide structure so as to fully cool all areas inside the winding, lower the temperature rise of the winding and the hot points of the winding and prolong the service life of insulation. The HV and MV regulation system are independently provided with voltage-regulating winding to balance the ampere turn of each winding, effectively lower the axial electrodynamic force generated at short-circuit of transformer and improve abrupt short-circuit withstanding capacity.
3) The winding adopts radial "0" margin designed, between the core and the paper sleeve of LV winding, and between the LV, HV, voltage-regulating windings, as well as before insertion of stays and shroud plate they are fully dried and tightly matched to ensure extremely good compactness and concentricity of the entire winding.
Oil tank and accessories
1) The tank wall adopts wide steel sheet, which will be folded into corrugated structure without splicing, in this way welds are decreased and mechanical strength is enhanced, meanwhile, the corrugated wall has diverging effect, and thus plays a role in decrease of noise. The routing troughs and control cabinets of the secondary circuit are all made of stainless steel, so the entire transformer has a simple and good looking.
2) All sealing surface use quality sealing material and are precision-machined.
3) On the edge of the tank there are double sealing grooves, and the outer sealing material is used to shade the atmosphere and ultra-ray to protect the inner sealing being damaged, thus at utmost prolonging service life and enhancing reliability of the seal.
| Rated power (kVA) |
H.V (kV) |
H.V. Tap range |
L.V (kV) |
Vector Group |
Impedance (%) |
No-load Loss (kW) |
On-load Loss (kW) |
No-load Current (%) |
Oil Weight (kg) |
Total weight (kg) |
Overall dimension (mm) |
| 800 |
35/38.5 |
±3*2.5% |
6.3 |
Yd11 or YNd11 |
6.5 |
1.06 |
9.98 |
1.05 |
1650 |
4790 |
2870*1810*2570 |
| 1000 |
35/38.5 |
±3*2.5% |
6.3 |
Yd11 or YNd11 |
6.5 |
1.26 |
12.16 |
1 |
1760 |
5210 |
3150*1890*2650 |
| 1250 |
35/38.5 |
±3*2.5% |
6.3 |
Yd11 or YNd11 |
6.5 |
1.49 |
14.63 |
0.9 |
2010 |
6080 |
3510*2040*2690 |
| 1600 |
35/38.5 |
±3*2.5% |
6.3 |
Yd11 or YNd11 |
6.5 |
1.8 |
17.58 |
0.85 |
1920 |
6610 |
3560*2070*2740 |
| 2000 |
35/38.5 |
±3*2.5% |
6.3 |
Yd11 or YNd11 |
6.5 |
2.3 |
19.24 |
0.8 |
2160 |
7440 |
3680*2050*2850 |
| 2500 |
35/38.5 |
±3*2.5% |
6.3 |
Yd11 or YNd11 |
6.5 |
2.72 |
20.64 |
0.8 |
2580 |
8240 |
3780*2220*2890 |
| 3150 |
35/38.5 |
±3*2.5% |
6.3 |
Yd11 or YNd11 |
7 |
3.23 |
24.71 |
0.72 |
2680 |
8540 |
3850*2310*2950 |
| 4000 |
35/38.5 |
±3*2.5% |
6.6 |
Yd11 or YNd11 |
7 |
3.87 |
29.16 |
0.72 |
2960 |
11180 |
4120*2380*3150 |
| 5000 |
35/38.5 |
±3*2.5% |
10 |
Yd11 or YNd11 |
7 |
4.64 |
34.2 |
0.68 |
3050 |
12480 |
4210*2510*3220 |
| 6300 |
35/38.5 |
±3*2.5% |
10.5 |
Yd11 or YNd11 |
7.5 |
5.63 |
36.77 |
0.68 |
4050 |
15900 |
4320*3000*3290 |
| 8000 |
35/38.5 |
±3*2.5% |
11 |
Yd11 or YNd11 |
7.5 |
7.87 |
40.61 |
0.6 |
4200 |
17130 |
4500*3100*3680 |
| 10000 |
35/38.5 |
±3*2.5% |
11 |
Yd11 or YNd11 |
7.5 |
9.28 |
48.05 |
0.6 |
7480 |
25230 |
4560*3500*3750 |
| 12500 |
35/38.5 |
±3*2.5% |
11 |
Yd11 or YNd11 |
8 |
10.94 |
56.86 |
0.56 |
8010 |
27000 |
4590*3580*3830 |
| 16000 |
35/38.5 |
±3*2.5% |
11 |
Yd11 or YNd11 |
8 |
13.17 |
70.32 |
0.54 |
8560 |
32500 |
4650*3700*4000 |
| 20000 |
35/38.5 |
±3*2.5% |
11 |
Yd11 or YNd11 |
8 |
15.57 |
82.78 |
0.54 |
10030 |
37770 |
5200*4200*4280 |
| 25000 |
35/38.5 |
±3*2.5% |
11 |
Yd11 or YNd11 |
8 |
18.96 |
101.65 |
0.5 |
12300 |
42600 |
5320*4350*4340 |
| 31500 |
35/38.5 |
±3*2.5% |
11 |
Yd11 or YNd11 |
8 |
22 |
119.7 |
0.45 |
13500 |
51100 |
5450*4420*4450 |
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Company Introduction
Shenda ( In full: Shenda Electric Group Co.,Ltd.) is one of the leading manufacturers in the power transmission & distribution industry. Founded in 2000 and currently employs about 1,100 employees worldwide. Shenda operates four factories (three in China and one in the United States of America - R. E. Uptegraff Manufacturing Company, LLC of Pennsylvania, U.S.A.). Shenda also owns other ten subsidiaries throughout China. The annual gross sales is USD$250 million in 2015.
Shenda's annual total production capacity is about 18,000,000 KVA, Our main products include oil immersed power transformer(up to 250MVA/ 330kV) , dry type transformer(up to 20MVA/35kV), combined transformer substation, amorphous alloy transformer, rectifier transformer (100MVA/220kV )and especially furnace transformer(180MVA/220kV). Our products' performance measures up to the standards established by International Electric Committee (IEC).
shendaelectric.en.made-in-china.com
Test lab
Testing are conducted for every transformer before delivery.Tests are classified to be routine tests and type test.
A - Routine tests: According to IEC 60076 standard , the following tests must be carried out for all units of the transformers
- Measurement of winding resistance .
- Measurement of voltage ratio and check of phase displacement.
- Measurement of short circuit impedance and load losses.
-Measurement of no-load losses and current .
-Dielectric routine tests including the separate source AC voltage withstanding test and short duration induced over voltage withstanding test ( ACSD ) .
B - Type tests :
The following tests shall be carried out
- Temperature rise test
- Lightning impulse test
C - Special tests :
- Determination of noise level according to IEC 60551 .
- Oil leakage test
- Overload test at 150 % rated current for one hour after temperature rise test ( top oil temperature rise and winding temperature rise must be measured and recorded in the report test also hot spot temperature rise must be calculated and recorded on the report test ) .
- Short Circuit Dynamic stability Test (test report from independent and accredited laboratory for similar transformer will be accepted).
Client inspection
Packaging and transportation
Factory documentation
| 1 |
Technical parameters |
| 2 |
Outline drawing |
| 3 |
Lifting diagram |
| 4 |
Nameplate drawing |
| 5 |
Control box drawing |
| 6 |
Transportation diagram |
| 7 |
Transformer install manual |
| 8 |
Transformer operation / Maintenance instruction |
| 9 |
Principles parts / components ex-work certification and operation instruction |
| 10 |
Recommended spare part for 2-5 years operation |
| 11 |
Test reports (routine test / type test / special test) |
| 12 |
Etc… |
Engineering Services
During the design process, client will be permitted to come to factory to take a supervision and guidance, manufacture and acceptance test.
We provide engineering services like pre-commissioning / commissioning / install and operation consult support / technicians training on site.
We provide after-sales service.
We provide 12 months warranty of quality and performance
Audited Supplier 
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